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Furnace Pilot Light Won't Stay Lit? Portland Troubleshooting Guide

This guide covers older furnaces with standing pilot lights - the small flame that burns 24/7. Portland has many older homes with these systems, but modern electronic ignition is more reliable and efficient. Learn to identify your system type and fix common pilot light problems safely.

STANDING PILOT

  • • Always-on small blue flame
  • • Visible through sight glass
  • • Manual lighting required
  • • Common in homes pre-2000
  • • Burns gas constantly

ELECTRONIC IGNITION

  • • No standing pilot flame
  • • Spark or hot surface ignition
  • • Lights automatically when needed
  • • Most efficient and reliable
  • • Saves $8-12/month gas

Standing pilot systems • Electronic ignition upgrades • Portland area coverage

Matt Rohman
Matt Rohman

Owner & Lead HVAC Technician

NATE-certifiedEPA 608 certifiedOR CCB #187834

Safe Relighting Instructions

How to Relight Standing Pilot Light (Step-by-Step)

1

Turn thermostat to OFF to prevent main burners from lighting

2

Locate gas valve knob (usually has OFF-PILOT-ON positions)

3

Turn knob to OFF, wait 5 minutes for gas to dissipate

4

Turn knob to PILOT, press and hold down

5

Light pilot with long BBQ lighter (never use matches)

6

Hold knob down 30-60 seconds to heat thermocouple

7

Release knob slowly - pilot should stay lit

8

Turn knob to ON, turn thermostat to heat

⚠️ Critical Safety Warnings:

  • • If you smell gas at any time, STOP and evacuate - call 911
  • • Never use regular matches or short lighters near gas
  • • Always wait full 5 minutes after turning gas off
  • • If pilot won't stay lit after 3 attempts, call professional
  • • Keep long BBQ lighter for future use

Standing Pilot vs Electronic Ignition Systems

Standing pilot lights were standard in furnaces before 2000, but most Portland homes built after that date have electronic ignition. Understanding your system type is crucial for proper troubleshooting. Standing pilots burn continuously, wasting gas but providing instant heat. Electronic systems are more efficient but can fail differently.

Portland-Specific Pilot Light Issues

  • Crawlspace moisture corrodes thermocouples and flame sensors
  • Wind drafts through vents extinguish pilots in exposed locations
  • Older homes (pre-1980) often have standing pilot systems
  • Earthquake damage can misalign pilot assemblies
  • High humidity accelerates corrosion of electrical components

When to Upgrade to Electronic Ignition

Consider upgrading if your pilot fails more than twice per year, your furnace is 15+ years old, or you want to save energy. Electronic ignition eliminates the constant gas burn (saving $8-12/month) and provides more reliable operation. Modern systems include safety features that standing pilots lack.

1

Faulty Thermocouple (Most Common)

The thermocouple is a safety device that detects pilot flame heat and signals the gas valve to stay open. Over time, Portland's humid crawlspaces cause corrosion and mineral deposits that prevent proper heating. When the thermocouple doesn't reach temperature, the gas valve closes for safety.

Portland Fix:

Clean thermocouple with fine emery cloth, ensure proper positioning in flame. Replace if damaged ($150-$300). Test millivolt output during operation.

2

Dirty Pilot Orifice

The tiny orifice where gas emerges gets clogged with dust, rust, or debris. Portland's cottonwood pollen and high humidity create perfect conditions for buildup. A clogged orifice produces weak flame that can't properly heat the thermocouple.

Portland Fix:

Turn off gas, remove orifice, clean with compressed air or needle. Annual cleaning prevents recurrence. Cost: $100-$200 with tune-up.

3

Air Drafts Extinguishing Pilot

Strong air movement from vents, doors, or windows blows out the pilot flame. Common in crawlspace furnaces where air circulation is poor, or homes with frequent door opening. The thermocouple cools too quickly when flame is lost.

Portland Fix:

Seal air leaks around furnace area, install draft diverter, relocate pilot assembly if needed. Portland homes with crawlspaces particularly susceptible.

4

Low Gas Pressure

NW Natural supply pressure drops below minimum requirements. Can happen during peak usage periods or with line issues. Weak pressure can't maintain steady pilot flame or heat thermocouple adequately.

Portland Fix:

Contact NW Natural (800-422-4012) for pressure test. Technician verifies manifold pressure. Regulator replacement if needed ($200-$400).

5

Dirty or Bent Flame Sensor

The flame sensor rod gets coated with soot or bent away from flame. This prevents proper flame detection, causing the system to shut off pilot. More common in older furnaces with higher levels of impurities in combustion.

Portland Fix:

Clean sensor rod with emery cloth, gently bend toward flame if needed. Replace if damaged. Test continuity and resistance.

6

Failed Gas Valve

The gas valve controls pilot gas flow and contains the safety magnet that holds it open. Age (15-20+ years) and electrical issues can cause failure. When the valve fails, pilot lights but won't stay on even with proper thermocouple signal.

Portland Fix:

Gas valve replacement ($300-$600). Often more economical to upgrade entire furnace to electronic ignition system.

Modern Alternatives: Electronic Ignition Benefits

Intermittent Pilot

  • • Electronic spark lights pilot only when heating
  • • Saves gas vs constant burning pilot
  • • Reliable electronic control
  • • Most common modern system

Hot Surface Ignition

  • • Glow coil heats to ignite burners directly
  • • No pilot flame at all
  • • Highest efficiency option
  • • Most reliable ignition system

💰 Energy Savings & Payback

$8-12

Monthly gas savings

$400-800

Upgrade cost

3-8 years

Payback period

Portland Pilot Light Troubleshooting FAQs

Test the thermocouple: Light pilot, hold reset button for 30-60 seconds. If pilot stays lit after releasing, thermocouple is working. If it goes out immediately, thermocouple needs cleaning or replacement. Portland's humid climate accelerates thermocouple failure.

Pilot Light Problems? Upgrade to Modern Ignition

Tired of pilot light issues? Our technicians can upgrade your older furnace to reliable electronic ignition, saving you money and providing better comfort. From thermocouple replacement to complete system upgrades, we handle all pilot light problems safely and professionally.

Our Portland Metro Locations

Portland

4409 SE 24th Ave, Suite 35

Portland, OR 97202, USA

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14913 SE Kellogg Ave

Milwaukie, OR 97267, USA

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8305 SE Monterey Ave #220J

Happy Valley, OR 97086

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